Polyhedrika

  A wooden catapult has been widely used in Six Sigma education to illustrate multiple factor process variation and optimization. We will use a catapult simulator with 4 factors to practice: Process variation Linear regression Response surface analysis Process optimization This will be done using Microsoft Excel Analysis and Solver Download this Excel simulator Catapult.xlsx from One Drive Working Plan 1. What factors affect distance? 2. What values of these factors to achieve maximum distance? 3. Run a full factorial set of experiments with 4 central points 4. Can you detect curvature? Is this linear model valid? 5. Run response surface experiments to find a better model 6. What is the resulting formula to estimate distance as a function of factors? 7. What values give us the maximum distance? 8. Make 10 replicates to estimate the confidence iterval of the distance 9. Calculate the angle a to hit a target of 20 with maximum or minimum values of f, m and l Possible F...

Design of Experiments is a useful methodology for process improvement. The purpose is to find a relationship between process variables we can control and key process outputs in order to increase process capability . You can use Excel statistical analysis tools, Solver, Pivot charts, etc. to plan and analyse the results of these experiments. The first approach is to look for a linear relationship as shown in:   Excel DOE But in some cases this relationship may not be linear, in which case we will try a quadratic model with Response Surface DOE . We will use an example in this Excel file you can download: Download file   ExcelResponseSurface.xlsm   from OneDrive to your PC. In this example we are trying to maximize process yield acting on the critical factors pH , Temperature and Time . We will run the experiments in the Experiments simulation sheet using coded values.   Code pH Temperature Time -1 2 120 7 1 12 150 15 Factorial Experiments We start by ru...